Sega MK - 80200-50 Service Manual

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llfliA"
SERVICE
MANUAL
SEGA SATURN (PAL)
NO.
013-
1
ISSUED
JUNE,
1995
CONTENTS
1.
SPECIFICATIONS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3
2.
IDENTIFYING PARTS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4
3.
ACCESSORIES· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5
4.
IDENTIFICATIONS AND LOCATIONS OF CIRCUIT BOARDS · · · · 5
5.
DISASSEMBLY
PROCEDURE·································
6
6.
CD DRIVE MAINTENANCE AND ADJUSTMENT· · · · · · · · · · · · · · · · 8
7.
BLOCK DIAGRAM · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
11
8.
SCHEMATIC DIAGRAMS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
13
9.
CIRCUIT BOARD DIAGRAMS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
27
10. PARTS SPECIFICATIONS
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32
11. EXPLODED VIEW & PARTS LIST ·
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70
11-1. Exploded
View···········································
70
11-2. Mechanical Parts List · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
71
11-3. Electrical Parts List · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 72
11-4. Accessories/Package list · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 77
Sega Enterprises, Ltd.
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1 2 3 4 5 6 ... 67 68

Summary of Contents

Page 1 - SERVICE

llfliA" SERVICE MANUAL SEGA SATURN (PAL) NO. 013-1 ISSUED JUNE, 1995 CONTENTS 1. SPECIFICATIONS · · · · · · · · · · · · · · · · · · · · · · · · ·

Page 2 - 8 This symbol indicates a

6. CD DRIVE MAINTENANCE AND ADJUSTMENT 6-1. Maintenance of Pickup I) Checking the laser diode As the laser diode wears out, the RF level (ampl

Page 3 - COMPATABILITY

Adjustment Preparation Apply markings to the positions of the variable resistors before adjustment. If the adjustment are out of the specifi

Page 4

2 3 4 5 6 7. BLOCK DIAGRAM CLOCK! POWER SUPPLY BOARD /CN3 t+9V (CO DRIVE. FOR PLLlUSED FOR THE POWER SUPPLY +SV (VCC. AVCC2l USED FOR ALL CHIPS OTHER

Page 5 - SPECIFICATIONS

8. SCHEMATIC DIAGRAMS 8-1. Schematic Diagram-1 [Main C.B-1/6) //~~r7~//~~~~r7-r~-r-rc~~r-------------~----~--------------------------·----~----~-----

Page 6 - IDENTIFYING PARTS

1 2 3 4 5 6 8-2. Schematic Diagram-2 [Main C.B - 2/6] @ EXIIC IB YIIEO@ GD~~~~ ~~~~~--~---------------------------------------------------------------

Page 7 - 3. ACCESSORIES

8-3. Schematic Diagram-3 (Main C.B- 3/6] @ STSRES ~ ~~~ ® OOBUS 811 ~! ® lllUSCOHROL Ell ~ _,,... ~ ~~ g = o N @rnKI ~ ti:QK ~~~ BOO 6 ti:CO 801 I 8

Page 8 - 5·3. CD Drive Unit Removal

8-4. Schematic Dlagram-4 [Main C.B-4/6) TRCl. 118 18 -118 1 ECAaJS IC3D 74l5245 CAl 2 10 80 18 r< IP43 ECAl Cl2 3 II 81 17 r< IF44 ECA2 CAJ 4 16

Page 9 - Fig. 5-6

8-5. Schematic Diagram-5 [Main C.B - 5/6] ® ECAIIUS IB @ECIIIUS ~ ' .----...__!!__ AYCC2 vee CEll llo RISl 1«11 @IEEII lJS8) svec e48 1«11 USED 1

Page 10 - Procedure

1 2 3 4 5 6 8-6. Schematic Diagram-& [Main C.B - 6/6) @ XIMTA @ O.AI.IIIOIIf @es @MillS <D AllJSIDIIR(l ®AIBJS @(~! 55111111 <DES .!!!. ..!!

Page 11 - ____________

8-7. Schematic Dlagram-7 [SH-1 C.B] RIIO vee 4 1K _A RIDS '--' I~ TPJ r-----~--------------------------------------------~~~_,--~ r--------

Page 12 - -1~102~

PROTECTION OF EYES FROM LASER BEAM DURING SERVICING This set employs laser. Therefore, be sure to follow carefully the instructions below when servici

Page 13 - N--~CR~AS;,._

9. CIRCUIT BOARD DIAGRAMS 9-1. Main Circuit Board 1 2 3 4 5 6 A ~=--~·""-j-...--.• ... -· ~ .. __ ,_ D 64. Ct39 837-11493 IC BO SATURN 17

Page 14 - ";

TPH C70 D A B c 29-Cl36 CJ D E ,0· 0 OD ~~~Ill"' TI'N TPte !TI' •• Tl'a7 2 3 4 5 6 F G H -30-

Page 15 - 1'

9-2. SH-1 Circuit Board 1 2 3 4 5 6 A B c 0 -31-11. PARTS SPECIFICATIC•It.JS IC1/2 IC H06417095F28 QFP HITACHI Parts No.: 315-0922A •Top View 108 109

Page 16 - ~56'

No. 1/0 Pin Name Function 41 1/0 A9 Address bus 42 - YSS6 Power supply (OV) 43 A10 44 All 45 I/0 A12 Address bus 46 A13 47 Al4 48 - YCC6 Power supply

Page 17 - -;;-tt-r

No. 1/0 Pin Name Function 104 -VCC(PLL)I2 Power supply (5V) of built-in PLL 105 I MDO Operation mode pin 106 -VSS(PLL)I5 Power supply (OV) of built-in

Page 18 - ® OOICI.XO

• Block Diagram ~ MULT (/) ::l co (/) (/) LU CPU v--a: (/) -~ CACHE TAG 1:==1 §_~ ::l co <( i LU-_/ 1-::r: <( A C) 0 <( LU C) ::r: EXCEPTION

Page 19 - ---,i _i

IC3/4/11 4-Mbit SDRAM IC HM5241605TT-17 TSOP Parts No.: 315-0928-17 IC UPD4504161 GS-A 12 TSOP Parts No.: 315-1022-12 • Top View & Pin Layout 1/

Page 20 - .-'

ICS SCU {Custom Gate Array) IC CUSTOM CHIP SCU QFP Pans No.: 315-5688 •Top View 52 53 • Description No. 1/0 I -2 1!0 3 1/0 4 1/0 5 1/0 6 I/0 7 I/0 8

Page 21 - Tl'a7

No. 1/0 Pin Name Function 23 0 AA5 A-bus address bit 5 24 0 AA6 A-bus address bit 6 25 0 AA7 A-bus address bit 7 26 0 AA8 A-bus address bit 8 27 -VS

Page 22 - HD6417095

No. I 1/0 Pin Name Functior:. 85 I I/0 BOIS B-bus address/data bit 15 86 I IROL Light pen interrupt 87 I IRQV VDP2•V blank interrupt 88 ' I IRQH

Page 23 - I Chip select 0

Audio CD: SATURN COMPATABILITY The normal audio Compact Disc is playable on the Saturn machine, and can be altered with all the effects of a modern Hi

Page 24 - Function

No. 1/0 P.in"Name Function 147 1/0 COlO C-bus data bit I 0 148 1/0 COil C-bus data bit 11 149 - VOO +5V Power supply ISO 1/0 CDI2 C-bus data bi

Page 25 - ""'-/

IC6 DCC IC CUSTOM CHIP DCC QFP Parts No. : 315-5778 •Top View 80 81 100 •Pin Name No. 1/0 I I I 2 0 3 0 4 0 5 -6 0 7 0 8 I 0 9 0 10 0 II 0 12 0 13 0

Page 26 - X 256 X 16 bit

IC7 IPL ROM OS SATURN IPL-ROM PAL DIP Parts No.: EPR-17933 Parts No.: MPR-17933 • Top View & Pin Layout 010 03 011 ICS BACKUP RAM AS AS A10 A11

Page 27 - 1-_:-+---ilB

IC9 SMPC IC CUSTOM CHIP SMPC QFP Parts No.: 315-5744 •Top View 64 52 19 20 32 • Description No. 1/0 Name 1 R70 -2 R71 3 R72 1!0 4 R73 5 R50 6 R51 I

Page 28 - - VSS GND

IC10 VDP1 IC CUSTOM CHIP VDP1 QFP IC CUSTOM CHIP VDP1 S QFP Parts No. : 315-5689 Parts No. : 315-5883 •Top View 126 127 I I I I • Description No. I

Page 29

No. I 110 Name Function 4! ! 0 VBUS15 Address/data bus (Syscon) 42 NC Not connected. -43 NC 44 FOAO 45 0 FOAl Address bus (FBO) 46 FOA2 47 I -VSS

Page 30

No. 1/0 N~me Function 105 - VSS Ground for 1/0 pin 106 0 FICLK Clock (FBI) 107 0 FICSN Chip select (FBI) 108 0 FIWEN Write enable (FBI) 109 0 FIRASN R

Page 31 - IC6 DCC

IC12/13/15/16 IC UPD4502161G5-A12 TSOP NEC Parts No.: 315-0910-12 IC HM5221605TT-17 TSOP HITACHI Parts No.: 315-1017-17 IC LC382161T-17 TSOP SANYO Par

Page 32 - & Pin Layout

No. 1/0 Pin Name Function Row address (AX0-AX6, AX8) is detennined by A0-A8 level at the bank active command cycle CLK rising edge. (AX7 is don'

Page 33 - Parts No.: 315-5744

No. 1/0 "Pin Name Function 1 I 0 RBCS VRAM-B chip select 2 0 RBRAS VRAM-B row address strobe 3 0 RBCAS VRAM-B column address strobe r 4 0 RBWE V

Page 34 - • Description

Frame Buffering: A technique to maximise graphic display performance by letting the graphics processor chip "set aside" images it has

Page 35

No. 1/0 Pin Name Function 64 1!0 EXBGI5 External input data bit I5 I Test input/output (in test mode) 65 1/0 EXBGI6 External input data bit I6/ Test i

Page 36

No. I 1/0 Pin Name Function ~ 127 1/0 i RAD5 YRAM - A data bit 5 128 I 1/0 RAD6 YRAM - A data bit 6 129 i 110 I RAD7 YRAM - A data bit 7 I 130 I -I V

Page 37 - Pin Name

IC17 SCSP IC CUSTOM CHIP SCSP QFP YAMAHA Parts No. : 315-5687 •Top View 96 97 • Description No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Page 38 - IC14 VDP2

No. 1/0 .. Pin Name Functior,. 43 1!0 MDI Sound memo!)' data 44 MD2 45 -YDD Power supply (5Y) r 46 MD3 47 MD4 48 1/0 MD5 Sound memo!)' data

Page 39

No. 1/0 Pin" Name Function 106 1!0 SCDI SCPU data bus 107 -vss GND 108 SCD2 109 SCD3 110 SCD4 Ill I/0 SCDS SCPU data bus 1!2 SCD6 1!3 SCD7 1!4 SC

Page 40 - 109 0 RAA6

IC18 SOUND CPU (68000) IC MC68ECOOOFN12 PLCC MOTOROLA Parts No.: 315-0941 •Top View 9 26 27 • Description No. I 1/0 Name I -GND 2 D4 3 I D3 4 l/0 D

Page 41 - I YRAM - A data bit 10

IC19 Sound DRAM IC HM514270AJ-8 SOJ HITACHI Parts No. : 315-0777-80 IC UPD424270LE-70 SOJ NEC Parts No.: 315-0739-70 IC MN414270SJ-08 SOJ PANASONIC Pa

Page 42

• Description No. 1/0 Name 1 NPSEL 2 I OOTSEL 3 SYSRES 4 TEST 5 I 0 I SCPCLK 6 EXTCLK 7 I oscsw 8 -DGND 9 0 OSOUT2 10 I I I OSIN2 I 11 -OSVDD2 12 0 P

Page 43

• Description No. 1/0 1 -2 3 I 4 5 -6 I 7 I 8 0 9 -10 I I I -12 -13 -I4 -I5 0 16 0 I7 -18 -19 -20 0 21 22 0 23 24 -IC22 DAC IC TDA1386T SOP PHILIPS

Page 44 - GENERAT~~

• Block Diagram 6 DATA---t-"------1 SERIAL 5 WS DATA BCK 4 INPUT TEST1 TEST2 3 11 FILTCL 19 1 nF VOL 10 IJ. F'l RCONV1 4fs DIGITAL UP-S

Page 45 - IC18 SOUND CPU (68000)

1. SPECIFICATIONS Ratings Model MK - 80200-50 Power supply AC220-240 V 50/60 Hz Power consumption Approx. 20W Operating environment Temperature 5 °C t

Page 46 - Top View

IC23/24 74VHC04 IC 74VHC04 SOP 300MIL Parts No. : 314-0632 II Top View & Pin Layout IC25 IC S-80741AL-AS CHIP Parts No. : 313-5322 II Top View T

Page 47 - • Block Diagram

IC28 OCTAL BUS TRANSCEIVER IC 74ACT245 SOP 300MIL Parts No. : 314-0649 BTopView IC31/32 DRAM IC HM514260AJ-7 SOJ Parts No.: 315-0947-70 IC KM416C256

Page 48 - Q load

iC33 IC 74HC157 SOP Parts No. : 314-0634 II Top View IC34 IC UPC78L05T CHIP Parts No. : 313-5323 II Top View IC35 1. OUTPUT 2. COMMON (SHIELD PLATE

Page 49 - F'l

SH1 BOARD IC1 01 SHJ CPU " IC CUSTOM CHIP SHi QFP Parts No.: 315-5785 •Top View 112 28 29 • Description No. I 1/0 I i 2 3 I 4 s 6 7 I I/0 8 9 1

Page 50

r-No. 1/0 Pin Name Function 50 0 CS2 CS2 output (GA, MPEG, other area 2 access) 51 0 CASL DRAM CASL output 52 vss Ground 53 l TIOCAO MPEG A data tran

Page 51 - OE'

SH1 BOARD IC1 02 DRAM IC HM514260AJ-8 SOJ IC HM514260AJ-7 SOJ Pans No.: 315-0947-80 Pans No.: 315-0947-70 • Top View & Pin Layout •Pin Name Vss

Page 52 - Parts No. : 313-5323-01

SH1 BOARD !C103 IC CUSTOM CHIP OCU YGR019A Parts No. : 315-5873 IITopView 168 42 I I I 43 127 126 85 84 II Block Diagram SH uP OESCRAMBLE T SUBCODE IR

Page 53

II Description I 1/0 Name "Function No. I I I I MVPRT Video transparency control signal 2 MVR7 ' 3 MVR6 4 I MVR5 Video red color data 5 MVR

Page 54 - {"\

.. No. 110 Name Function 57 -vss Ground 58 SDLll 59 SDL12 60 I SDL13 SH uP subdata bus 61 SDL14 62 SDL15 63 - vee Power supply 64 -vss Ground 65 SA21

Page 55 - Pin Name

No. 1/0 Name Functfon 113 0 I SIRQL SH uP lower byte (A-BUS) interrupt signal 114 I 0 BCK Audio serial data sync clock 115 0 LRCK Audio L!R channel

Page 56 - ISH-FIF~

2. IDENTIFYING PARTS 2-1. Front View of Console 2-3. Control pad OPEN Button Cartridge Slot ACCESS Light CONTROL PORT 1 CONTROL PORT 2 2-2. Back Vi

Page 57 - 0 TP5 Test pin

& PARTS LIST LODEDVIEW 11. EXP loded View ~ 54 11-1. Exp I / _ 6 4 6 A ', ' I I I 5 ...,."'""""'

Page 58 - Name Function

11-2. Mechanical Parts List Ref. Parts No. Description Ref. Parts No. Oeser i pt ion No. No. 1 610-5862 ASSY TOP CASE SATURN EUR [1] 54 601-7815 STAEL

Page 59 - I SUBOUT

11 =3. Electrical Parts List .. Circuit Circuit Parts No. Description Parts No. Description No. No. 11-3-1. IC BD STATURN MAIN VAO USA IC31 315-0985-7

Page 60 - . -------~

Circuit Parts No. Description Circuit Parts No. Description No. No. L6 180-5142 P. COIL CH I.P 1 OOUH LOH3C1 01 K04 C11 151-0265 CAP CER CP 0. 1UF 25V

Page 61 - 11-2. Mechanical Parts

-Circuit Parts No. Description Circuit Parts No. Desc r i pt ion No. No. C78 151-0265 CAP CER CP 0. lUF 25V ZF2125 CE4 151-0622 CAP CER CP 1UF 16V ZF3

Page 62 - S=80741AL=A5

Circuit I Parts No. Description Circuit I Parts No. Desc r i pt ion No. I No. i CE31 150-0464-01 CAP E CP 10UF 16V ECEV1CA100 R21 476-2222-J-10 RES CH

Page 63

Circuit I Parts No. I Description Circuit Parts No. Desc r i pt ion No. , No. r R131 476-2103-J-10 RES CHIP 10KOHM 1/101'1 5% JP7 NOT USED NOT US

Page 64

11-4. Accessories/Package List Circuit Parts No. I Description No. Parts No. Oeser i pt ion No. C121 150-0501 CAP E CP 47UF 6. 3V MV6. 3VC47M 1 610-58

Page 65

II © 1995 Sega Enterprises, Ltd. Printed in Japan (/) 50630

Page 66

3. ACCESSORIES Positive Side B Lithium Battery (CR2032) RGB Cable AC Cable [UK] AC Cable [SOE] AC Cable [AUSTRALIA] 4. IDENTIFICATIONS AND LOCATIONS

Page 67 - 11-4. Accessories/Package

5. DISASSEMBLY PROCEDURE 5-1. Top Case Removal 1) Remove six screws ® and then the top case in the direction of the arrow. Fig. 5-1 5-2. CD Compartmen

Page 68 - Printed

5-5. Main Board Removal 1) Remove four screws ® holding the CD drive unit supports. 2) Remove five screws © and then the main board. Fig. 5-5 5·6.

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